A commercial polyboard extruder has revolutionized the way polyurethane boards are manufactured. Rather than having to purchase expensive raw materials, companies can now buy filling material (polyol) in bulk and reuse it to make their own boards. The PolyBoard Pro is a next generation commercial polyboard extruder that makes the process even more efficient. Manufacturers can save up to 35% of cost on raw materials because they can reuse several pounds of material at once (compared to only 50 pounds with other systems). Using polyol manufactured by PolyBoard, products can be quickly made with no water or shaking. Features include:
The PolyBoard Pro is technologically advanced and incorporates new features that help speed up the process. The PolyBoard Pro is designed to handle up to 175 lbs of filling material at a time (versus 60 lbs for older models). Assembling, loading material and unloading product are faster because there are no screws or nuts to tighten. Assembly time is reduced because only one tool (a screwdriver) is needed rather than multiple tools for assembly and disassembly of other extruders.
The PolyBoard Pro has several safety measures incorporated into the assembly process. Screws and nuts that could fall off and cause injury if not properly tightened (a common occurrence) are automatically guided into their proper position and tightened so the operator doesn't have to. Safety features with this machine include:
In addition to being able to reuse polyol from used filled products, manufacturers can also use their own recycled material. In fact with the PolyBoard Pro, manufacturers can also recycle material from other extruders by using a special adapter kit for their own extruders. Manufacturers also have the option of using virgin material, which is becoming less expensive. The PolyBoard Pro not only saves money on raw materials, it helps the environment by recycling 100% of polyurethane filling material used.
The PolyBoard Pro is designed to be manufactured in three colors: white, black and stainless steel. This means that customers can order a machine exactly to their specifications.
Product Capacity: Up to 175 lbs. (80 kg) at one time (depending on polymer type and thickness).
Extrusion Time: 3 seconds up to 5 seconds per layer (depending on polymer type and thickness). Higher temperatures result in faster extrusion times.
Layer Thickness: 0.25 to 0.50 inches (6 to 12 mm).
Typical Products: Polyurethane foam boards and sheets. Additional possible end uses include: components in furniture, aircraft and boat applications and wall and flooring materials and panels and core material in prefabricated housing.
Filling Material: A broad range of polyols manufactured by PolyBoard. Manufacturers can use their own recycled or virgin material if preferred.
Product Length/width/thickness: 24 x 48 x .125 (610 x 1220 x 3) with a variety of thicknesses available.
Machine Weight: 400 lbs.(181 kg).
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